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Mitsubishi QJ71C24N “Modbus RTU” PowerFlex 525 Tutorial

Written by plc247.com

Hello friends!
Continuing the series of articles using Mitsubishi QJ71C24N to control different devices through the Modbus-RTU communication protocol, today plc247.com continues to guide you to control the PowerFlex 525 inverter.

The Allen-Bradley PowerFlex 525 inverter has a built-in RS485 communication port that makes it easy to connect to it from the QJ71C24N Module.

QJ71C24N & PowerFlex 525 “Connection Diagram”

Below is a diagram of Modbus RS485 communication connection between QJ71C24N and PowerFlex 525

PowerFlex 525 “Modbus RTU” Parameters Setting

To be able to control and monitor the PowerFlex 525 through the Modbus-RTU protocol, we need to set the following parameters:

PowerFlex525 Modbus Registers Address

+ VFD Control Address = 2000 (Hexa)

  • Set Word 2000 = 18 >>> Motor Forward Start
    = 34 >>> Motor Reverse Start
    = 1 >>> Stop
    = 8 >>> VFD Fault Reset

+ Frequency Reference Address = 2001 (Hexa)

  • Frequency Command Address = 2102 (Hexa)
  • Output Frequency Address = 2103 (Hexa)
  • Output Current Address = 2104 (Hexa)
  • DC-BUS Voltage Address = 2105 (Hexa)
  • Output Voltage Address = 2106 (Hexa)

Mitsubishi QJ71C24N “Modbus RTU” Configuration

Here are the basic configuration steps to set parameters for Mitsubishi QJ71C24N

+ Step 1: Create New Project

+ Step 2: I/O Configuration

+ Step 3: Channel.2 Parameters Setting

+ Step 4: Sent Parameters to Module QJ71C24N

+ Step 5: Disable “Echoback”

  • Set G450 = 1 (Disable Echoback)
QJ71C24N & PowerFlex 525 “Protocols Setting”

>>> Protocol No.1: Func = 06 / “Write Single Registers”

  • Slave Address = D100
  • Register Adress = D101
  • Register Value = D110
  • “Comm. Error” = D300

>>> Protocol No.2: Func = 03 / “Read Holding Registers”

  • Slave Address = D200
  • Starting Address = D201
  • Quantity of Registers = D202
  • Registers Value Response = D210 “From D210…D335 depending on the number of Registers (D202) to read”
  • “Comm. Error” = D300

HMI Programming

+ Error Clear & Disable Echoback

+ Communication Distribution

+ Frequency Setting Command

+ VFD Control Command

+ Data Output Monitoring

+ HMI Control Panel

Project Video Tutorial

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References
+ Download Mitsubishi GX-Works 2 Full Software
+ HMI Weintek & Mitsubishi Q03UDV “Connection Tutorial”
+ Download Allen-Bradley PowerFlex 525 Manual PDF

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